In-House Engineering

In - House Engineering

Precision Starts Here.

Forge Fire structures aren’t built from guesses, they’re engineered with intent. Every component, weld, and modular connection is designed by our in-house team to maximize safety, strength, and real-world function.

Our engineers bring real fireground knowledge to every design session. That means your structure isn’t just compliant, it’s battle-ready.

Our Engineering Team Delivers...

Custom CAD Layouts

Tailored to your department’s training needs and space constraints.

Structural Load Analysis

For burn rooms, breach walls, and multi-story platforms.

NFPA 1402 Oversight

Baked into every drawing and material spec.

Modular Design Optimization

For phased installs and future expansion.

Real Hardware Integration

So your training translates to the field.

Field-Tested Adjustments

Based on active use, not just theory.

Precision You Can Measure

At Forge Fire, performance isn’t just a promise, it’s proven. Our in-house engineering and fabrication deliver consistent, measurable results that departments across the country rely on. From zero compliance failures to rapid design turnarounds, these numbers reflect our commitment to building training tools that perform under pressure.

PROJECTS COMPLETED
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From single-prop integrations to full multi-story towers, our engineering team has delivered over a hundred training solutions across the U.S.

FORGE FIRE NFPA CERTIFIED
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Every design passes our internal compliance checks before fabrication, ensuring your build meets or exceeds NFPA 1402 every time.

BUILT IN-HOUSE
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All engineering and fabrication is handled in our Bucyrus, Ohio facility, giving us complete control over quality, timelines, and innovation.

FIRE SERVICE EXPERIENCE
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Our engineering decisions are informed by real-world operational knowledge, not just blueprints, ensuring every design performs flawlessly when it matters most.

Engineering In-House

Outsourced Engineering

Fast revisions

Changes are made immediately without waiting on a third party.

Direct engineer-to-shop communication

Designers and fabricators work side-by-side for accuracy.

Features tested by real firefighters

Every feature is proven in realistic training scenarios.

NFPA 1402 compliance built into design

Standards are met from the first drawing, not after the fact.

Integrated design and fabrication

The same team designs and builds for seamless execution.

Immediate in-build problem-solving

Issues are resolved instantly during fabrication.

Full control over materials and hardware

Every component is selected for strength and realism.

100% Customizable, scalable, modular design

Easily expand or reconfigure as training needs evolve.

nfpa-1402-certified

BUILT TO CODE. DESIGNED TO LEAD.

At Forge Fire & Company, every Class A structure is professionally engineered and fully certified to meet NFPA 1402 standards, not just compliant, but guaranteed. While others follow guidelines, we deliver stamped, code-reviewed towers built on a patent-pending modular design that sets the bar for safety, performance, and realism. As the industry pioneer in modular, scalable, 100% custom fire training systems, Forge Fire builds for departments that refuse to compromise.

industry-pioneers-seal
nfpa-1402-certified

Help Clear the Shelter This Holiday Season!

Forge Fire & Company is matching donations to support sheltered animals in Crawford County.

You may have heard about the Clear the Shelter holiday campaign through Crawford County Now or on the radio.

Thanks to strong community support, animals across Crawford County are already finding care and homes—and donations are still welcome!

To help increase impact this season, Forge Fire & Company will match donations made through this campaign.

Donations can be made by call or email